Williams 6007731 Owner's Manual

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Owners Manual Save this manual for future reference.
Williams Furnace Co. 250 West Laurel Street Colton, California 92324 U.S.A.
Forsaire Counterflow
Direct-Vent Gas Wall
Furnaces
Model Numbers:
4007332; 4007732; 5507332; 6007732
FOR USE WITH NATURAL GAS ONLY
Model Numbers:
4007331; 4007731; 5507331; 6007731
FOR USE WITH LIQUEFIED PETROLEUM (L.P.) GAS ONLY
READ THIS OWNER’S MANUAL CAREFULLY BEFORE YOU
INSTALL YOUR NEW WILLIAMS WALL FURNACE.
WARNING: Improper installation, adjustment, alteration,
service or maintenance can cause injury or property
damage. Refer to this manual. For assistance or for
additional information consult a qualified installer,
service agency or the gas supplier.
Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
Open all windows.
Do not try to light any appliance.
Do not touch any electrical switch; do not
use any phone or cell phone in your
building.
Extinguish any open flame.
Immediately call your gas supplier from
a neighbor’s phone. Follow the gas
supplier’s instructions.
If you cannot reach the gas supplier,
call the fire department.
Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
WARNING: If the information in these
instructions is not followed exactly, a fire or
explosion may result causing property
damage, personal injury or loss of life.
WARNING: This direct-vent furnace is approved for aftermarket mobile home installations (once the mobile home is
sold, installed and stationary) unless prohibited by local codes. Not for mobile home manufacturer (factory) installation.
Do not install any of these furnaces (natural or L.P. Gas) in trailers or recreational vehicles.
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Summary of Contents

Page 1 - Forsaire Counterflow

Owner’s Manual Save this manual for future reference. Williams Furnace Co.  250 West Laurel Street  Colt

Page 2 - Installation Record

Installing Your Furnace 10 GAS AND ELECTRICAL SUPPLY OPENINGS Holes must be drilled for the gas line and electrical supply. Holes must be locat

Page 3 - Contents

Installing Your Furnace Surface Mount InstallationFIND THE STUDS 1. Find two studs at spot where furnace is to be placed. Use a stud

Page 4 - Safety Rules

Installing Your Furnace 12 MOUNTING OPTIONAL SIDE OUTLET GRILLE KIT NO. 6701 Refer to Fig. 14. 1. Before setting furnace into position, cut

Page 5 - Introduction

Installing Your Furnace Thermostat Installation

Page 6

Installing Your Furnace 14 Vent InstallationWARNING: DANGER OF PROPERY DAMAGE, BODILY INJURY OR DEATH. Proper vent installation is critical

Page 7

Installing Your Furnace NOTE: Each tube must overlap the collars of the vent cap a minimum of 1¼-inches, which is obtained when

Page 8

Installing Your Furnace 16 Mounting Your FurnaceTo obtain adequate clearance for fastening the furnace or to install gas supply fittings, it may

Page 9

Installing Your Furnace FASTEN FURNACE TOP (SURFACE MOUNTING) Fasten the furnace top to wall using two (2) metal anchors (packed in pl

Page 10 - Installing Your Furnace

Installing Your Furnace 18 Gas Supply and Piping The gas control valve within the furnace, is shipped with a seal over the gas inlet

Page 11

Installing Your Furnace The following rules apply: 1. Use new, properly reamed pipe free from metal chips and debris such as steel or

Page 12

Warranty 2 Warranty & Installation Record – 2 The manufacturer, Williams Furnace Co., warrants this wall furnace or heater to the original pu

Page 13

Installing Your Furnace 20 GROUNDING The appliance when installed must be electrically grounded in accordance with local codes and ordin

Page 14

Installing Your Furnace Start-Up ProcedureStart the furnace using the procedures in the section “OPERATING YOUR FURNACE”. WARNING: Danger

Page 15

Operating Your Furnace 22 Operating Your Furnace STANDING PILOT MODELS 4007732; 6007732; 4007731; 6007731 NOTE: For models equipped with WILLI

Page 16

Operating Your Furnace Care – 23 FOR YOUR SAFETY, READ BEFORE LIGHTINGWARNING: If you do not follow these instructions exactly, a fire o

Page 17

Operating Your Furnace 24 FOR YOUR SAFETY, READ BEFORE LIGHTINGWARNING: If you do not follow these instructions exactly, a fire or explo

Page 18

Operating Your Furnace Care – 25 WARNING: DUE TO HIGH SURFACE TEMPERATURES - KEEP CHILDREN, CLOTHING, FURNITURE OR ANY COMBUSTIBLE MAT

Page 19

Operating Your Furnace 26 FOR YOUR SAFETY, READ BEFORE LIGHTINGWARNING: If you do not follow these instructions exactly, a fire or explo

Page 20

Operating Your Furnace Care – 27 FOR YOUR SAFETY, READ BEFORE LIGHTINGWARNING: If you do not follow these instructions exactly, a fire o

Page 21

Caring for Your Furnace 28 How To Care For Your Furnace WARNING: Danger of bodily injury or death. Turn off electric power supply at the

Page 22 - Operating Your Furnace

Caring for Your Furnace Care – 29 How To Care For Your Furnace BURNER CLEANING Check burner. If cleaning is required, contact a qualified

Page 23 - TO TURN OFF GAS TO APPLIANCE

Contents Your Williams Warranty ... 2 Installation Record ...

Page 24

Wiring Diagrams 30 Wiring Diagrams MODELS - 4007332 /4007331 MODELS - 5507332 /5507331 FOR 55M Btu/hr. FAN TYPE VENTED WALL

Page 25

Wiring Diagrams Accessories– 31 MODELS - 4007732/4007731 MODELS - 6007732/6007731 FOR 60M Btu/hr. FAN TYPE VENTED WALL FURNACE WITH

Page 26

Replacements Parts 32

Page 27

Replacements Parts 35

Page 28 - Caring for Your Furnace

Replacements Parts 34 REPLACEMENT PARTS LIST FOR MODELS 4007332; 4007732; 4007331 and 4007731 Ref. Number Description PART NO. FOR MODEL 4007332

Page 29

Replacements Parts REPLACEMENT PARTS LIST FOR MODELS 4007332; 4007732; 4007331 and 4007731 * Not available separately, in kit form only. ** Not S

Page 30 - Wiring Diagrams

Replacements Parts 36 39

Page 31

Replacements Parts 40 6007732 and 6007731

Page 32 - Replacements Parts

Replacements Parts 38 41 6007732 & 6007731

Page 33

Replacements Parts REPLACEMENT PARTS LIST FOR MODELS 5507332 and 5507331 Ref. Number Description PART NO. FOR MODEL 5507332 5507331 1 Outer Casing

Page 34 - 10” Boots

Safety Rules 4 WARNING: Read these rules and the instructions carefully. Failure to follow these rules and instructions could cause a m

Page 35

Replacements Parts 40 REPLACEMENT PARTS LIST FOR MODELS 5507332, 6007732, 5507331 and 6007731 Ref. Number Description PART NO. FOR MODEL 5507332

Page 36

Replacements Parts REPLACEMENT PARTS LIST FOR MODELS 6007732 and 6007731 Ref. Number Description PART NO. FOR MODEL 6007732 6007731 1 Outer Casin

Page 37

Installations in the State of Massachusetts 42 All installations in the State of Massachusetts must use the following requirements when installing

Page 38 - 6007732 & 6007731

Forsaire Hardwire Accessory - 9940 Installation Instructions This Kit is for use with Models: 3508331; 3508332; 3508731; 3508732; 4007331; 40073

Page 39

Troubleshooting 44 TROUBLESHOOTING CHART FOR Models FOR MODELS: 4007732; 6007732; 4007731; 6007731 *Also applicable to Models equipped with an elec

Page 40

Troubleshooting Care – 45 SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION 4. Burner comes "ON", blower comes "ON", but cycles &q

Page 41

Troubleshooting 46 TROUBLESHOOTING CHART FOR MODELS FOR MODELS: 4007332; 5507332; 4007331; 5507331 NOTE: Before troubleshooting the intermittent pi

Page 42 - Gas Conversion kits

Troubleshooting Care – 47 SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION C. Low pilot flame. NOTE: Wait at least 90 seconds after pilot lights

Page 43 - Installation Instructions

Hints and Information 48 Service Hints If your furnace fails to work correctly, you may avoid the inconvenience and cost of a servi

Page 44 - Troubleshooting

Introduction Introduction – 5 A Word from the Manufacturer Dear Customer, To set up our furnace assembly procedures, several hundred quality assur

Page 45

Introduction 6 Optional Accessories SIDE OUTLET GRILLE KIT 6701 Let’s you route some heated air into a second room. Mounts on the side wall of sec

Page 46

Installing Your Furnace The following steps are needed for proper installation and safe operation of your furnace. If you have an

Page 47

Installing Your Furnace 8 11. Be sure to provide adequate clearance and service access. The front of the furnace must face the open room.

Page 48 - Hints and Information

Installing Your Furnace Recessed Mount InstallationFIND THE STUDS Use a stud locator or small finishing nails. Repeatedly drive and remove

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